6 Hi Leveler Servo Cut to Length Line with Edge Trimmer and Dual Stackers
Our company's high-speed servo cutting line for stainless steel plates is very popular in the stainless steel plate processing market. The whole production line has high processing accuracy, fully automatic operation, and high production efficiency. The main units of the entire line include the unwinder anti tension feeding function, the 6Hi leveling machine, (edge cutting machine), film paper laminatng, the 9 roll servo length feeding machine, the servo cutting machine, the double stackers, etc. The length of the sheets is over 300mm, with a maximum length of 3000mm, 4000mm, and 6000mm available. The production speed is 45 sheets/minute x 1m board, and 30 sheets/minute x 2m board.
Stainless steel plates have smooth surface, high plasticity, high toughness, and high mechanical strength, corrosion resistance, and an increasingly wide range of applications. Stainless steel plates are mainly categorized 200 series, 300 series, and 400 series, with higher requirements for cutting process, such as flatness, smoothness, length accuracy, and material uniformity.
Composition:
| No. | Composition | Qty |
1 | Coil preparation saddle | 1pair |
2 | Coil loading car | 1set |
3 | Uncoiler support arm | 1set |
4 | Uncoiler+Coil snubber roller + paper winder | 1set |
5 | 6hi leveler+ work rolls cleaner | 1set |
6 | Cascade roll loop, side guide, edge trimmer, scrap winder | 1set |
7 | side guide | 1set |
8 | NC Servo feeder | 1set |
9 | Dual sides film /electrostatic paper laminator | 1set |
10 | Servo shear | 1set |
11 | convey belt + waste sheet car | 1set |
12 | Dual stackers | 2sets |
13 | Output roll tables | 2sets |
14 | Hydraulic system | 1set |
15 | Pneumatic system | 1set |
16 | Electric control system | 1set |
Characters:
1. In the design and manufacturing of the production line, considering protection of the board surface. Chromium plated rollers, rubber coated rollers, pneumatic aggregates, etc. will all provide good protection for the surface of the board.
2. Six High leveling machine: The bearing seat of the leveling roller can be synchronously tilted with the adjustment of the curvature of the leveling roller. The contact between the support roller base and the upper and lower crossbeams adopts a spherical contact. While adjusting the support roller, it can be freely aligned to ensure that the support roller and the middle roller are in line contact, which is conducive to protecting the work roller.
3. Length Feeding: equipped with a secondary positioning device (fully closed-loop control), which can effectively avoid the impact of pressing and leveling on material dimensions, making shear dimensions more accurate. It consists of two sets of clamping fixed length rollers, with a five roll finishing structure in the middle, ensuring precise feeding without slipping.
4. Servo shearing machine: driven by servo motor, with fast shearing speed; When cutting boards of different thicknesses, the gap between the scissor blades can be quickly adjusted by a servo motor through the human-machine interface. The four sided blades can be used interchangeably with interchangeable blades to achieve maximum economic benefits. Cutting from bottom to top with burrs pointing upwards can effectively avoid damaging the conveyor belt.
5. Stacking system: The sheet is transported by the conveying belt to the aggregate rack for neat stacking. The lifting table of the stacked steel plates can automatically descend with the increase of the height of the stacked steel plates; When the number of stacked steel plates reaches the set value on the touch screen, the production line will automatically stop. At this time, manual control lower the lifting table, drive the discharge trolley out (or output the roller conveyor), and at the same time, enter the next working cycle on another stacking rack.
6. It can continuously cut multiple length specifications at once without stopping the machine (online cutting).
Parameters:
| No. | Item | Parameters |
1 | Material | Stainless steel SUS 200, 304 & 316 |
2 | coil plate thickness | 0.3-3.0mm |
3 | Coil plate width | 300-1650mm |
4 | Coil outer diameter | ≤Φ2000mm |
5 | Coil inner diameter | Φ508mm,Φ610mm |
6 | Max coil weight | 20T |
7 | Mechanic properties | Yield strength σb≤510N/mm2 Tensile strength σs≤780N/mm2 |
| Finished product |
1 | Cutting length | Stacker1, 300-3000mm/ stacker2 2400-9000mm |
2 | Cutting length tolerance | L=2m≤±0.3mm(2.0mm) |
3 | Diagonal length tolerance | L=2m≤±0.5mm(2.0mm) |
4 | leveling precision | ≤±1.2mm/m2 |
5 | Stacking height | nclude cushion wood 700mm, max 5T. |
6 | Cutting burrs | Thickness ≤1.0mm, ≤0.03mm
Above 1.0mm, burrs ≤ 3% of thickness |
7 | Stacking precision | Deviation between layers: ≤1.0mm in width, ≤1.5mm in length
Deviation in stacking height ＜3mm for 500mm height |
| Machine Parameters |
1 |
Cutting speed
| 0-60m/min
Sheet length(mm) cutting times(pcs/min)
1000mm 45pcs
2000mm 30pcs
3000mm 20pcs
4000mm 15pcs
6000mm 10pcs |
2 | Threading speed | 0~15m/min |
3 | Total power | ~430Kw |
4 | Qty of Operators | Technician 1person, workers 2-3persons |
5 | Land area | L40m×W15m |
Product Tags:
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6 Hi Leveler Servo Cut to Length Line with Edge Trimmer and Dual Stackers Images
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